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How comprehensive is the clinical experience with the Lava All Ceramic System? The first fixed prosthetics utilizing Lava zirconia were cemented by the end of 1999. By August 2003 there were more than 15.000 units in situ. But it must be remembered that this is the first time that an all ceramic system of such high strength has been available. Laboratory simulation experiments verify a unprecedented long-term strength. There is now every indication that Lava may be used for metal-free prosthetics in both posterior and anterior regions!
     
     
What distinguishes Lava from the other all ceramic systems
and what is its composition?
  Lava is based on a framework made from zirconia (Lava Frame) and a feldspathic overlay porcelain (Lava Ceram), which has been specially designed to meet the requirements of the framework. The zirconia ceramic is a tetragonal polycrystalline zirconia partially stabilised with yttria (admixture of approx. 3 mol-%) (Y-TZP = Yttria Tetragonal Zirconia Polycrystals).
     
     
How does the accuracy of fit compare with typical porcelain fused to metal?   Literature indicates a theoretically required accuracy of 50 - 100 µm for crowns & bridges. Internal and external investigations verify an accuracy of fit of 30 - 100 µm with crowns and bridges designed and fabricated using the Lava All Ceramic System.12a, 12b
     
     
Is Lava really sufficiently strong for posterior bridges?   With zirconia frameworks strengths that exceed the maximum masticatory load (450 N) several times, posterior applications are possible for the first time. Internal and external investigations confirm that 3-unit bridges after artificial ageing (simulation of 5 years carrying time) in the mastication simulator (1.2 million cycles) with simultaneous thermocycling (10.000 x 5°-55°C) have a strength of 1.450 N to 1.200 N for 3- or 4-unit bridges, respectively.
     
     
How aesthetic are the results with Lava? Is zirconia white(-opaque)?   The Lava zirconia framework is ideally translucent due to its high density (no residual porosity) and homogeneity - no longer white-(opaque), as we know it from the past technical/medical applications. Interestingly, the framework wall thickness of 0.5 mm, which is possible due to the high strength of zirconia provides ample opportunity for aesthetic layering with the overlay porcelain. There is the unique option of coloring the zirconia framework in 7 VITA Classic shades. The veneer system provides a range of intensive and characterizing materials, in addition to 16 VITA Classic shades.
     
     
What are the preparation requirements for a successful long-term restoration?   In principle, many of the requirements for a porcelain fused to metal restoration can be applied to the Lava All Ceramic System. Fabrication of a Lava restoration requires a preparation having a circumferential chamfer or shoulder. The preparation angle should be 4° or greater. The inside angle of the shoulder preparation must have a rounded contour. The preparation for the Lava all ceramic restoration can be done with removal of less tooth structure thanks to the framework’s thin wall thickness of only 0.5 mm. Supragingival preparations are possible due to Lava’s excellent fit characteristics and optical properties.
     
     
Why don’t Lava restorations have to be luted using adhesive?

Which cement is recommended?
  Permanent Cementation
The strength of Lava Frame frameworks is so high that adhesive cementation provides no additional advantages with respect to strength! The material can neither be etched nor directly silanized with silane coupling agent.

Conventional Cementation
For cementing use conventional glass ionomer cements, e.g. Ketac Cem, manufactured by 3M ESPE. The use of phosphate cements fail to provide the desired aesthetic results.

Adhesive Cementation with RelyX Unicem
For adhesive cementation of the surfaces without silanization with the Rocatec System the new self-adhesive universal composite cement RelyX Unicem is suitable. For adhesive cementation with silanization with the Rocatec System please proceed as described under point “Adhesive Cementation with Composites”.

Adhesive Cementation with Composites
For the adhesive cementation with composite cements, the adhesive surfaces must be silicatized with Rocatec Soft or Cojet Sand for 15 sec and silanized with ESPE Sil. All products are manufactured by 3M ESPE. Soon thereafter, place in the mouth with composite cement, e.g. RelyX ARC, RelyX Unicem. If desired, a fit test has to be done before silicatization/silanization. For details on processing, please refer to the Instructions for Use of the Rocatec System or Cojet Sand. Glass ceramics are frequently luted with adhesive bonding, to enhance esthetics and increase the strength of the entire tooth/restoration system. This no longer applies with polycrystalline oxide ceramics (Lava). This method of cementation will not result in any further increase in strength.

Source: 3M ESPE All Ceramic System
 

 
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